The process of screen printing is based on the principle of transferring an image to a surface by exposing it to a strong light. Screens are layered with mesh to prevent overlapping and allow for a precise placement of the design. UV light with a wavelength of 350 to 420 nanometers is used to create an adhesive bond between the emulsion and the resin. Once this is achieved, parts of the screen that are not covered with the design will harden, while the remainder of the screen will be soft.
In the initial stage of the screen printing process, a stencil is used to transfer an image from a printed image to a flat surface. Screens can be made of a variety of materials, including fabrics, wood, metal, or plastic. In addition, specialized inks can be used for printing on many other types of surfaces. A fine mesh screen is placed over the image, and ink is pushed through it. A screen stencil may be blocked with glue or lacquer to prevent it from moving around while the print is being produced.
Screen printing is best for images with few colors, which are created in a vector format. However, images with more than one color will require a different technique. In such a case, the screen will have to be divided into four separate colors. The artist will then prepare a film positive by applying a design to an acetate film. This film is then developed and used as a stencil to transfer the image onto the substrate. If you want to get the best results, you can try to follow the steps in preparing the stencil for screen printing.
To start a screen printing business, you should understand the basic principles behind the process. Basically, the screen is the most important operational detail. If you know how to make good screens, you’ll have a high-quality product. And if you want to avoid mistakes and maximize profit, you must make sure that you offer a high quality product. And remember, you can’t just make any print and expect it to sell. To succeed in screen printing, you must sell enough orders. The screen must be produced on time and meet the customer’s expectations.
After the printing process, you must clean the screen after every use. Make sure to remove all traces of emulsion from the screen. This may take some time, so be patient and practice patience. Then, lay the canvas out flat on a flat surface. A cardboard or a piece of cardboard between the screen and the canvas will prevent the ink from bleeding through. If you want to use a stencil, you should follow the steps above.
Moreover, screen printing is an excellent option for high-volume production and repeat orders. Repeat orders of the same product can be printed at a cheaper rate than with other methods. And, because screen printing requires less labour and extra materials, repeat orders become more cost-effective. But, there is one catch: there’s a minimum order quantity. The additional labour costs and materials are not cheap. So, you should make sure that you’ve outlined a budget before establishing your screen printing business. For more details on apparel printing visit https://www.orlandoembroideryandprinting.com/.